The legendary model 100 series winders have been manufactured for nearly 30 years. Itasca Automation Systems Model 100 Program mable Coil Winder is perfect for companies requiring quick change over, program storage for multiple programs,
job shops running multiple varieties of coils, or labs developing new coil proto-types. The Model 100 is a fully programmable embedded PC, capable of performing the most complex programming requirements.
The control let you change the pitch, traverse length, Tension and rpm at any turn count within the wind command.
Below are some of the options we offer on the model 100 winders: Foot Pedal, Hot Air Gun, Skeiner, Programmable Electronic Tension, Eyelet Nozzle and V roller wire guide, Liquid Bond Attachment as well as extended I/O.
Product Specifications
| Model | 100-3 | 100-6 |
|---|---|---|
| Spindle Speed | 12,000 Max | 12,000 Max |
| Wire Size | 46-14 AWG | 46-14 AWG |
| Pitch Resolution | .00001" | .00001" |
| Traverse Length | 3" | 6" |
| Max Coil Diameter | 4.5" | 4.5" |
| Program Storage | 7,000 Lines of Code | 7,000 Lines of Code |
| Power Supply | 120 or 230 Volts | 120 or 230 Volts |
| Dimensions | 19"W x 20"H x 20"D | 25"W x 20"H x 20"D |
Model 400 Series Winders
The Model 400 Series Winder is an exceptional coil-winding machine designed to meet various industries’ needs. Manufactured by Itasca Automation Systems, the coil winding machine is designed with precision and reliability in mind. It offers unparalleled performance, which makes it a perfect choice for all your coil winding needs.
With multiple spindles, these machines can provide efficient and simultaneous winding of multiple coils – significantly increasing productivity and reducing production time. Keep reading to learn more about the coil winding machine.
Our Model 400 Series Winders Specifications
At Itasca Automation Systems, we take pride in providing cutting-edge technology and a commitment to delivering exceptional solutions for various industries. Our Model 400 Series Winder has advanced features and innovative technology to ensure precise and consistent winding results. The machine can handle various wire sizes and coil configurations, making it versatile and adaptable to different applications.
The Model 400 Series coil winding machine has a large diameter winding capacity. It’s available in three to 18 spindle configurations. The coil winding machine is engineered to provide efficient and precise winding of coils, making it ideal for application in the automotive, electronics, and telecommunications industries.
Precision Winding Mechanism
The Model 400 Series Winder has a precision winding mechanism that ensures accurate and consistent winding of coils. The mechanism allows for precise tension control, speed, and wire placement, producing high-quality and reliable coils.
Programmable Control System
The Model 400 Series Winder offers unparalleled flexibility and customization with its advanced programmable control system. You can program the wire diameter, number of turns, and winding direction to enable efficient production of different coil types.
Multiple Axis Capability
The coil winding machine supports multiple-axis winding, which allows the creation of complex and intricate coil designs. The Model 400 Series Winder can easily handle different tasks, whether multi-layered coils or coils with varying wire thicknesses. This provides versatility for various winding applications.
User-Friendly Interface
The Model 400 Series Winder features a user-friendly interface that simplifies operation and enhances productivity. The intuitive control panel allows for easy programming and adjustment of settings. This reduces setup time and minimizes errors. You can monitor the winding process in real time, ensuring optimal performance of the coil winding machine.
Automatic Wire Tensioning
One of the most outstanding features of the coil winding machine is its automatic wire tension system. The system maintains consistent tension throughout the winding process, preventing wire slippage or breakage. It ensures precise and reliable winding, even with delicate or high-tension wire materials.
Quick Changeover
The Model 400 Series Winder is designed for efficient production processes. The coil winding machine offers quick changeover capabilities and allows for seamless transitions between different coil specifications. The feature saves you time and enables manufacturers to meet varying customer demands without significant downtime.
Safety Features
Safety is a priority in the Model 400 Series Winder. Our coil winding machine has various safety features, including emergency stop buttons, protective enclosures, and sensors that detect wire breakage or abnormalities. These features promote a safe working environment and protect the equipment and operators.
Robust Construction
The Model 400 Series Winder is constructed with durability in mind. It has a strong design that can withstand demanding industrial environments. It is made from high-quality materials and components to ensure long-lasting performance and reliability.
The Model 400 Series Winder offers comprehensive features, making it a top choice for coil winding applications. Its precision winding mechanism, programmable control system, multiple-axis capability, user-friendly interface, automatic wire tensioning, quick changeover, safety features, and robust construction combine to deliver exceptional performance and efficiency.
The Benefits of Model 400 Series Winders
The Model 400 Series Winders from Itasca Automation Systems have several benefits and are suitable for various applications. Below are some of the key benefits and uses of the coil winding machine:
Versatility
The Model 400 Series Winders are highly versatile. They can wind various coil sizes and types, making them suitable for various industries, including automotive, electronics, aerospace, and telecommunications.
High Precision
These machines are engineered with precision to ensure accurate and consistent coil winding. This is essential for applications where precise coil dimensions and characteristics are required.
Efficiency and Productivity
The Model 400 Series Winders are designed for high efficiency and productivity. They feature advanced automation capabilities that allow for faster setup and changeover times – resulting in increased production output and reduced downtime.
Customization Options
Itasca Automation Systems offers several customization options for the Model 400 Series Winders. It allows you to customize the machine to your specific requirements. It includes options for additional spindles, tension control systems, and programmable winding patterns.
User-Friendly Interface
These coil-winding machines have an intuitive user interface, making them easy to operate and control. The interface provides access to various settings and features and allows you to monitor and adjust winding parameters to your needs.
Quality and Reliability
Itasca Automation Systems is known for its commitment to quality and reliability. The Model 400 Series Winders are built to withstand heavy-duty usage and are designed with durable materials to ensure long-term performance and minimal maintenance requirements.
Superior Performance and Versatility for Your Coil Winding Needs
Our Model 400 Series Winders are exceptional coil winding machines with numerous benefits for various industries. With their versatility, precision, and efficiency, these winders meet the demanding requirements of coil winding applications.
The Model 400 Series Winders stand out for their ability to handle various winding tasks, from small-scale projects to larger industrial applications. They offer precise winding capabilities, ensuring accurate and consistent results. Their user-friendly interface and advanced features make these coil-winding machines easy to operate and maintain.
Whether you’re in the automotive, aerospace, electronics, or any other industry that needs coil winding, the Model 400 Series Winder can be a valuable asset to your production process. The coil winding machine is designed to optimize efficiency and productivity, saving you time and resources.
So, are you ready to take your coil winding process to the next level? For more information on the legendary Model 400 Series Winders, contact us at (920) 868-3266 today!
